When a boiler trips, millions are lost. We engineer double-redundant, skid-mounted Ultrapure Water (UPW) and Zero Liquid Discharge (ZLD) systems designed for absolute 24/7 reliability.
We architect the complete, closed-loop water cycle for your manufacturing facility.
Producing 18 MΩ·cm ultrapure water to prevent scaling and corrosion in high-pressure steam turbines.
Recovering high-TDS blowdown water back into the cooling cycle to drastically reduce municipal water intake.
Concentrating industrial effluent to its absolute limit, preparing the brine for final evaporation and crystallization.
In power generation and petrochemicals, equipment failure is not an inconvenience; it is a catastrophic financial event. Here is the deep-dive into how WANDONG ENVIRO architects around the three deadliest industrial constraints.
Power plants and steel mills operate on continuous 24/7 cycles. If a single high-pressure pump fails in the boiler feed water system, the entire steam turbine must trip to prevent explosion. Standard water treatment skids built with single points of failure represent an unacceptable operational risk to the entire facility.
The Engineered Cure: WANDONG ENVIRO enforces N+1 Redundancy & Hot-Standby Architecture. Our industrial skids feature twin Grundfos/Danfoss HP pumps and dual Siemens PLC racks. If the primary system detects a pressure drop or motor fault, the standby system engages in milliseconds. You never lose water pressure, and your plant never stops.
High-pressure boilers and microelectronics manufacturing cannot tolerate standard RO water. Even trace amounts of silica or dissolved ions will vaporize, carry over into the steam, and form glass-like scale on turbine blades, destroying multi-million dollar equipment. The requirement is water with a resistance of up to 18 MΩ·cm.
The Engineered Cure: We deploy the Double-Pass RO + EDI (Electrodeionization) Stack. The first pass RO removes 99% of bulk salts. The second pass polishes the permeate, and the final EDI module uses an electrical field to continuously regenerate ion-exchange resins without hazardous acid/alkali chemicals. The result is continuous, ultra-pure water with silica levels guaranteed below 10 ppb.
Heavy industries globally are facing strict environmental mandates to stop discharging wastewater into local rivers or municipal sewers. Transitioning to Zero Liquid Discharge (ZLD) is no longer optional. However, industrial effluent is highly fouling, packed with organics, heavy metals, and scaling compounds that quickly blind standard RO membranes.
The Engineered Cure: We engineer Heavy-Duty Water Reuse Skids. By utilizing robust Ultrafiltration (UF) as pre-treatment and deploying specialized Fouling-Resistant (FR) polyamide membranes with 34-mil wide feed spacers, our systems power through high-COD wastewater. We recycle up to 85% of your effluent back into the cooling towers, drastically shrinking your final brine volume for the evaporator.
In an active power plant, the true cost is installation downtime. Welding pipes inside a live facility is a massive safety hazard. Skid-mounted systems eliminate this risk.
We utilize a standardized, field-tested Double-Pass RO + EDI block flow that guarantees absolute purity for high-pressure boiler feed.
Continuous electrical regeneration. Produces 18 MΩ·cm ultrapure water.
Ready for high-pressure boiler feed.
Feed water to the EDI stack must comply with the following strict parameters. Exceeding these limits will irreversibly damage the ion-exchange resins.
| PARAMETER | MAX LIMIT (EDI FEED) |
|---|---|
| Conductivity Equivalent (TEA) | < 40 µS/cm |
| Free Chlorine (Cl₂) | < 0.02 ppm |
| Total Hardness (as CaCO3) | < 1.0 ppm |
| Silica (SiO2) | < 0.5 ppm |
When inlet conditions are met, WANDONG ENVIRO contractually guarantees the following Ultrapure Water (UPW) quality standards.
| OUTPUT METRIC | GUARANTEED VALUE |
|---|---|
| Resistivity | ≥ 16 - 18 MΩ·cm |
| Silica (SiO2) | < 10 ppb |
| Sodium (Na+) | < 10 ppb |
| TOC | < 20 ppb |
Your water plant shouldn't be an isolated island. Our Siemens/Schneider PLCs are engineered to handshake flawlessly with your main plant's Distributed Control System (DCS), providing total visibility and control from your central control room.
Industrial water treatment requires absolute synchronization with the main production facility. A sudden drop in boiler feed water tank levels must instantly trigger the RO/EDI skid to ramp up production.
We utilize standard Modbus TCP/IP or Profibus protocols to map every sensor, valve, and pump status directly to your Yokogawa, Emerson, or ABB DCS. Your operators have full read/write access to the water plant without leaving their desks.
The PLC continuously trends Transmembrane Pressure (TMP) and EDI voltage/current ratios. Instead of waiting for a failure, the system pushes a predictive alert to your DCS when a CIP (Clean-in-Place) cycle will be required within the next 7 days, allowing you to schedule maintenance without disrupting plant operations.
Available in open-frame skids for indoor plant installation, or fully containerized for outdoor deployment.
| System Model | Capacity (m³/h) | Application | Format |
|---|---|---|---|
| WD-UPW-10 | 10 m³/h | Medium Boiler Feed | Open-Frame Skid |
| WD-UPW-50 | 50 m³/h | High-Pressure Boiler | Open-Frame Skid |
| WD-REUSE-100 | 100 m³/h | Cooling Tower Blowdown | 40'HQ Containerized |
| WD-ZLD-50 | 50 m³/h | Zero Liquid Discharge | Custom Modular |
Heavy industry operates under strict regulatory frameworks. Our systems are engineered to meet ASME standards for pressure vessels and local EPA mandates for wastewater discharge.
High-pressure vessels and piping designed and tested in accordance with ASME Boiler and Pressure Vessel Code.
Reuse systems engineered to help facilities meet Zero Liquid Discharge (ZLD) regulatory requirements.
We contractually guarantee UPW resistivity and silica levels. If we don't hit the spec, we fix it at our cost. No excuses.
You focus on maximizing production uptime; let us handle the heavy-duty water infrastructure. Submit your parameters, and our engineering team will architect a custom, fail-safe solution guaranteed to perform.
Receive a custom P&ID and Factory-Direct project budget within 48 hours.
