```html Containerized DTRO Leachate Systems (90-120 Bar) | WANDONG ENVIRO
/ MODULE-01 / EXTREME WASTEWATER SERIES CAPACITY: 50—1000+ m³/Day

Heavy-Duty
DTRO
Leachate Skids.

Born for extreme harsh water. When conventional systems paralyze, our Disc Tube RO is your last card. No blocking, hardcore compliance for landfill leachate and hazardous waste.

COD Tolerance
>30,000
mg/L Extreme Load
Max Pressure
120 bar
High Brine Conc.
Fouling Rate
Minimal
2.5mm Open Channel
WANDONG ENVIRO Skid-Mounted DTRO System for Landfill Leachate Treatment
// ZLD BRINE PREP
Ready

// Deployment Paradigm

Stop Burning Money on Ruined Membranes.
Deploy the Unblockable DTRO.

Standard Spiral Wound RO
  • × Narrow spacers (28-34 mil) block and die within 3 days in leachate.
  • × Cannot handle high viscosity or extreme TDS > 40,000 ppm.
  • × Massive bio-fouling requires daily, costly chemical washing.
  • × Requires highly complex, expensive UF/MBR pre-treatment.
WANDONG Disc Tube RO (DTRO)
  • 2.5mm Open Channel: Wide flow path physically prevents blockage.
  • Extreme Tolerance: Handles raw leachate SDI > 20 without fatal fouling.
  • Minimal Pre-treatment: Only requires basic sand filtration. Saves massive CAPEX.
  • High Pressure: Concentrates brine up to 120 bar for Zero Liquid Discharge prep.
/ MODULE-03 / COMPONENT DNA

Tier-1 Components.
Zero Compromise.

Treating extreme toxic waste requires the most durable metallurgy on earth. Built exclusively with SS2205 Duplex and high-pressure hydraulics.

01 / DTRO MODULES
Rochem®
/ RisingSun

Global standard Disc Tube RO cushions. Open channel design prevents blinding.

RATING: 75 / 90 / 120 BAR
WARRANTY: 3 YEARS
02 / HP PLUNGER PUMP
DANFOSS®
/ CNP®

Heavy duty plunger pumps capable of driving 120 bar continuous pressure.

MATERIAL: DUPLEX SS2205
DESIGN: PULSATION DAMPENED
03 / CONTROL & PLC
SIEMENS®

S7-1200 PLC + HMI. Rigorous safety interlocks to manage extreme operating pressures.

PROTOCOL: MODBUS TCP/IP
SCADA: REMOTE I/O
120 BAR RATING
04 / HIGH-PRESS PIPING
SS316L /
SS2205

Duplex stainless steel piping and extreme-rated flexible hoses to absorb pump vibration.

STANDARD: ASME B31.3
BURST RATING: 150 BAR
/ MODULE-03B / ENGINEERING CRAFTSMANSHIP

The Anatomy of Reliability.

120 bar pressure leaves zero room for error. Precision engineering down to the last weld.

Argon Arc TIG Welding on Stainless Steel Manifold for DTRO
01 / WELDING
Argon Arc TIG Welding
Flawless SS2205 penetration to eliminate crevice corrosion and withstand 120 bar pressure.
Siemens PLC Control Panel Wiring for DTRO
02 / ELECTRICAL
Siemens PLC Wiring
Industrial-grade terminal blocks with clear schematic labeling for easy maintenance.
DTRO Plant Side Profile Engineering View
03 / HYDRAULICS
HP Manifold Integration
Vibration-dampened high-pressure piping tested to 150 bar.
Heavy Duty Skid Frame for Containerized DTRO
04 / SKID FRAME
Heavy-Duty Carbon Steel
Multi-layer epoxy powder coating built for harsh industrial environments.
/ MODULE-03E / COMPONENT ANATOMY

Transparent Quality.
Inside the Hardware.

We don't hide behind metal enclosures. Explore the internal engineering of our core components that guarantee continuous operation in extreme pressures.

Danfoss High-Pressure Plunger Pump for DTRO System
01 / HP PUMP

Danfoss Plunger Pump

Axial piston high-pressure pumps. Extremely high efficiency and capable of continuous 120 bar output.

Octagonal DTRO Membrane Cushion Pad
02 / MEMBRANE

DTRO Cushion

Octagonal polyamide membrane cushions. Can be individually replaced, slashing OPEX compared to spiral RO.

Stainless Steel Pulsation Dampener Accumulator
03 / PROTECTION

Pulsation Dampener

High-pressure accumulator absorbs hydraulic shocks from the plunger pump, protecting the membrane cushions from fatigue.

FRP DTRO Membrane Cushion Modules
04 / PRESSURE VESSEL

High-Strength Housing

Fiberglass (FRP) or steel-sleeved vessels designed to withstand 90-120 bar continuous operating pressure.

/ MODULE-03D / PRE-TREATMENT ANATOMY

Minimalist Pre-treatment.
Saving Massive CAPEX.

Because DTRO is unblockable by design, it completely eliminates the need for expensive UF or MBR pre-treatment. A simple sand and precision filter is all it takes to protect the system from abrasive grit.

01

Quartz Sand Media

Stratified layers of refined quartz sand intercept large particulates and grit that could physically abrade the DTRO membrane cushions.

02

Activated Carbon (Optional)

Used only if the raw leachate contains high levels of free chlorine or specific volatile organics that could damage the polyamide layer.

03

10µm Precision Filter

The final security checkpoint before the high-pressure plunger pump. Ensures absolutely no sharp particles enter the 90-bar hydraulic system.

3D Skid-Mounted DTRO Leachate Treatment Plant Layout by WANDONG ENVIRO
/ MODULE-03C / INTELLIGENT O&M & SAFETY

Cloud-Based IoT SCADA.
Unattended Operation.

Monitor and manage your DTRO plant from anywhere in the world. Our proprietary YunPLC cloud system ensures zero downtime and protects against extreme high-pressure events.

Smart Cloud Monitoring APP

Independently developed YunPLC IoT APP system via 4G/WiFi. Detects real-time data and pushes SMS/WeChat alarms for abnormal conditions, realizing true unmanned management without fixed IPs.

01. High-Pressure Alarm > 90 BAR NOTIFY
02. Flow & Conductivity CONTINUOUS
03. Remote Valve Control APP ENABLED
04. Fault Alarm Push SMS / APP NOTIFY
05. Historical Data Log CLOUD STORAGE
CDO: INSERT APP DASHBOARD IMAGE

Showcasing real-time pressure, conductivity, and flow rate monitoring via iOS/Android interface.

/ MODULE-04A / LIMITS

Inlet Boundary
Conditions.

DTRO is incredibly resilient, but feed water must still be pre-filtered through sand media to remove large abrasive debris that could physically damage the discs.

⚠ ENGINEERING NOTICE
Influent Suspended Solids (SS) > 2000 mg/L or heavy grit will cause abrasive wear on the membrane cushions over time.
PARAMETER MAX TOLERANCE
Chemical Oxygen Demand (COD) Up to 30,000 mg/L
Total Dissolved Solids (TDS) Up to 40,000 mg/L
Silt Density Index (SDI₁₅) > 20 (Unmeasurable)
Free Chlorine (Cl₂) < 0.1 ppm
/ MODULE-04B / COMMITMENT

Target Permeate
Performance Guarantee.

When inlet conditions are met, WANDONG ENVIRO contractually guarantees the following extreme purification standards.

✔ DISCHARGE COMPLIANCE SECURED
Effluent strictly complies with local EPA Landfill Leachate Discharge Guidelines or is ready for ZLD evaporation.
OUTPUT METRIC GUARANTEED VALUE
Permeate COD ≤ 100 mg/L
Permeate TDS ≤ 200 mg/L
Ammonia Nitrogen ≤ 10 mg/L
System Recovery Rate 60% - 80% (Depends on TDS)
root@wandong-engineering-server:~# cat dtro_leachate_architecture.log
> INITIATING SYSTEM OVERVIEW: WANDONG ENVIRO represents the pinnacle of high-pressure Disc Tube RO (DTRO) manufacturing. By deploying open-channel membrane technology, we secure uninterrupted compliance for the world's most toxic and concentrated wastewaters where standard spiral wound RO instantly fails.
> PROCESS ANALYSIS: The DTRO concentration process architectures are built utilizing high-pressure plunger pumps and Duplex SS2205 metallurgy. Whether the application requires a containerized landfill leachate treatment plant, a hazardous waste center effluent system, or acting as the final brine concentrator for a Zero Liquid Discharge (ZLD) facility, the design philosophy guarantees maximum foulant tolerance.
> ENGINEERING PROTOCOL: All turnkey DTRO solutions undergo rigorous 75-90 bar pressure testing (FAT). The Siemens PLC fully automates the intense chemical cleaning (CIP) required for leachate. The result is a guaranteed continuous operation despite extreme COD/TDS loads, protecting your facility from severe environmental fines.
> SYSTEM STATUS: DTRO 90 BAR / OPERATIONAL
/ MODULE-05 / SPECIFICATION MATRIX

DTRO Module Selection
Cross-Manufacturer Matrix.

SCROLL HORIZONTALLY →
DATA SOURCE: OEM TECHNICAL BULLETINS
// CATEGORY DTRO Pressure Class M1 Rochem / Pall Type GERMANY / USA M2 RisingSun / Top-Tier Asia CHINA M3 Module Specifications ENGINEERING DATA
Fresh Leachate Operating: 75 bar STANDARD
MODEL: DTRO-75
Membrane Area: 9.4 m²
Disc Quantity: 210 pcs
Max Pressure: 75 bar
Application: Fresh Leachate
MODEL: SG-DTRO-75
Membrane Area: 9.4 m²
Disc Quantity: 210 pcs
Max Pressure: 75 bar
Application: Fresh Leachate
// SPECS
Housing: Fiberglass / FRP.
Membrane: Octagonal polyamide cushions.
Specific Energy: ~ 6.5 - 8.0 kWh/m³
Suitable for TDS < 20,000 ppm.
Aged Leachate / ZLD Operating: 90 - 120 bar INDUSTRIAL
MODEL: DTRO-90 / DTRO-120
Membrane Area: 9.4 m²
Disc Quantity: 210 pcs
Max Pressure: 90 / 120 bar
Application: Aged Leachate
MODEL: SG-DTRO-90 / 120
Membrane Area: 9.4 m²
Disc Quantity: 210 pcs
Max Pressure: 90 / 120 bar
Application: Aged Leachate
// SPECS
Housing: High-Strength FRP / Steel sleeved.
Membrane: High-rejection cushions.
Specific Energy: ~ 8.5 - 12.0 kWh/m³
Suitable for TDS < 40,000 ppm.
// Unlike spiral-wound RO, DTRO modules can be opened and individual fouled membrane cushions can be replaced, massively reducing OPEX. REV: 2026.01
/ MODULE-06 / LIFECYCLE

Membrane Attenuation
Performance Decay Modeling in Extreme Waste.

TABLE-6.1
Water Flux Attenuation (Leachate Application)
EXPECTED DECAY
LEACHATE SOURCE RAW COD (MG/L) DESIGN FLUX DECAY %/YR
Fresh Landfill Leachate > 30,000 12 LMH ~15%
Aged Landfill Leachate ~ 10,000 14 LMH ~12%
Incineration Plant Waste > 50,000 10 LMH ~18%
// Design flux for DTRO in leachate is deliberately kept very low. Expect membrane cushion replacement every 2-3 years due to extreme organic fouling.
TABLE-6.2
Chemical Cleaning (CIP) Frequency Model
OPERATIONAL OPEX
MEMBRANE TYPE PRIMARY FOULANT EST. CIP FREQUENCY
Standard Spiral RO Spacer Blockage Daily / Irreversible
Disc Tube RO (DTRO) Heavy Organics Alkali Wash Weekly
Disc Tube RO (DTRO) Inorganic Scale Acid Wash Weekly
// Unlike standard RO, DTRO recovers fully after CIP because its open channel has no mesh spacers for organics to permanently cling to.
/ MODULE-07 / P&ID

Process Flow
Single-Stage vs ZLD Integration.

TOPOLOGY: STAGE 1 DTRO -> STAGE 2 DTRO (POLISH) · OVERALL RECOVERY: 70 - 80% · PRIMARY GOAL: STRICT MUNICIPAL DISCHARGE
// STAGE 1 — BULK CONTAMINANT REMOVAL
S1-01
Leachate
S1-02 ◆
1st HP Pump
S1-03
DTRO Stack 1
S1-04
Primary Brine
S1-05
Buffer Tank
// STAGE 2 — HIGH-PURITY POLISH (FOR DISCHARGE)
S2-01
Buffer Water
S2-02 ◆
2nd HP Pump
S2-03
DTRO Stack 2
S2-04
Reject to S1
S2-05 ★
Final Effluent
RAW FEED COD
~ 20,000 mg/L
FINAL EFFLUENT COD
< 50 mg/L
AMMONIA NITROGEN
< 10 mg/L
DISCHARGE READY
YES

How the Disc Tube Reverse Osmosis (DTRO) Process Works

Step 1: Minimal Pre-treatment. Unlike standard spiral wound RO which requires complex UF or MBR pre-treatment, the DTRO system only requires basic sand filtration and a 10-micron cartridge filter. This is because the industrial DTRO module uses an open-channel flow path (2.5mm wide) that allows high levels of suspended solids and organics to pass through without causing physical blockage.

Step 2: High Pressure Pumping. Treating garbage leachate or high-concentration brine requires overcoming massive osmotic pressure. The pre-treated wastewater is pressurized by specialized high-pressure plunger pumps (up to 75-120 bar). These pumps are manufactured from Duplex stainless steel SS2205 to withstand the extremely corrosive nature of the leachate.

Step 3: DTRO Membrane Separation. The highly pressurized wastewater enters the DTRO column, flowing over a series of octagonal membrane cushions. The unique hydraulic dynamics created by the convex points on the deflector disks generate intense turbulence (Reynolds number > 2500), actively scouring the membrane surface and preventing bio-fouling and scaling. The turnkey leachate treatment plant successfully separates the toxic liquid into a clean permeate and a highly concentrated brine.

Step 4: MVPC Evaporation (For ZLD). For clients pursuing Zero Liquid Discharge (ZLD), the highly concentrated DTRO brine is sent to an MVPC (Mechanical Vapor Recompression) Evaporator. The evaporator utilizes a heat pump principle to boil the brine, recovering the vapor as pure distillate water, and leaving behind only solid salt crystals for landfill disposal. This combined DTRO + MVPC process achieves a >99% water recovery rate.

/ MODULE-08B / MICRO-ANATOMY

Turbulent Flow
Separation Dynamics.

The secret to DTRO's unblockable nature lies in its patented deflector disks. Convex points on the disks force the leachate into a turbulent flow (Reynolds number > 2500). This high-velocity scouring action prevents scaling and concentration polarization on the membrane surface.

Open Channel (2.5mm Width)
Permeate (Pure Water)
Concentrate (Extreme Brine)
DTRO Membrane Module Exploded View Diagram by WANDONG ENVIRO
01. DEFLECTOR DISK Convex Points (Turbulence)
02. RO MEMBRANE CUSHION Octagonal High-Rejection
03. CENTRAL TIE ROD High-Pressure Core
04. FRP OUTER SHELL 90-Bar Pressure Vessel
/ FIELD DEPLOYMENT / APPLICATION

Proven In The Most
Toxic Environments.

Turnkey DTRO skids recovering clean water from the world's most concentrated and hazardous liquid wastes.

Municipal Landfill Leachate Treatment DTRO Plant

Municipal Landfill Leachate

Treating raw, black leachate from city dumps. Two-stage DTRO guarantees local EPA discharge compliance despite massive COD and Ammonia spikes.

Incineration Plant Wastewater DTRO System

Incineration Plant Wastewater

Handling "fresh leachate" from garbage transfer stations and incineration pits. Unblockable open-channel design tolerates extreme organic viscosity.

Zero Liquid Discharge Brine Concentration DTRO

ZLD Brine Concentration

Acting as the high-pressure concentrator for standard RO reject water. Pushes brine concentration to the absolute limit before entering thermal evaporators.

/ MODULE-10 / SCOPE OF SUPPLY

Scope & Dimensions
Shipping Matrix.

// STANDARD INCLUSIONS
Battery Limits — Included
  • SS2205 Duplex Skid Frame · Heavy Duty
  • HP Plunger Pump · Danfoss / CNP
  • DTRO Columns · 75/90 bar rated
  • Siemens S7 PLC + HMI
  • High-Pressure SS2205 Piping
  • Sand Filter Pre-treatment Skid
  • Automated CIP & Flushing System
  • Pulsation Dampeners & Accumulators
  • 90+ Bar Factory Hydrostatic Test
// OPTIONAL UPGRADES
À la Carte — Quote on Demand
  • +Two-Stage DTRO Configuration · For Discharge
  • +MVPC Evaporator Integration · For ZLD
  • +Containerized Installation (20ft / 40HQ)
  • +VFD (Variable Frequency Drive) · ABB / Siemens
  • +Remote SCADA + IoT Dashboard
  • +Acid / Alkali Automatic Dosing Racks
  • +Container Air Conditioning
  • +3rd-Party Inspection (BV / SGS / Lloyd's)
  • +Extended 5-Year Mechanical Warranty
LEAD TIME
60-90 days
INCOTERMS
EXW / FOB / CIF
FAT
Pre-shipment Test ✓
DOC PACK
.DWG / .PDF / .STEP
TABLE-10.1
Shipping & Footprint Matrix (Containerized DTRO)
DIMENSIONS IN MM · WEIGHTS IN KG
MODEL CAPACITY (M³/DAY) INSTALLED POWER L × W × H (MM) DRY WEIGHT CONTAINER
WD-DTRO-25 25.0 11.0 kW 6000×2400×2600 4,500 kg 20'GP
WD-DTRO-50 50.0 22.0 kW 6000×2400×2600 5,800 kg 20'GP
WD-DTRO-100 100.0 45.0 kW 12000×2400×2600 9,000 kg 40'HQ
WD-DTRO-200 200.0 90.0 kW 12000×2400×2600 14,500 kg 40'HQ
WD-DTRO-300 300.0 135.0 kW 2 × 40'HQ Units 22,000 kg 2 × 40'HQ
WD-DTRO-500 500.0 225.0 kW 3 × 40'HQ Units 36,000 kg 3 × 40'HQ
WD-DTRO-1000 1000.0 450.0 kW Modular Skids 70,000 kg Bulk Skid
WD-DTRO-MAX >1000.0 Project Spec Custom EPC Custom EPC OOG / FR
/ MODULE-11 / EPC CHECK

Documentation & Compliance.
Built for EPC Integration.

// EPC RESOURCE PACK

Complete Engineering Bundle

All technical drawings, datasheets, and integration files required for EPC contractors, system integrators and design houses.

.DWG P&ID
.PDF DATASHEET
.STEP 3D MODEL
.XLSX BOM
.DWG LAYOUT
.PDF O&M MANUAL
🔒 DOWNLOAD EPC PACK (.ZIP) 84 MB · SUBMIT DETAILS TO UNLOCK
// COMPLIANCE STANDARDS

Certified & Auditable

ISO 9001:2015Quality Management
✓ ACTIVE
ISO 14001Environmental Mgmt
✓ ACTIVE
ASME B31.3Process Piping
✓ ACTIVE
CE / PED 2014/68/EUEU Directive
✓ ACTIVE
/ MODULE-12 / GLOBAL EMPOWERMENT

Risk-Free Overseas Deployment.
Foolproof Remote Commissioning.

Buying heavy machinery across borders shouldn't be a gamble. We replace expensive overseas dispatch fees with rigorous factory prep, color-coded assembly, and 1-on-1 video engineering support.

Color-Coded Assembly

Zero guesswork. All systems arrive with English 3D P&IDs, color-coded piping, and clearly labeled flanges. Your local mechanical contractors simply connect the dots.

Live FAT Verification

We eliminate startup risks at the factory. You witness your system undergo rigorous hydrostatic and performance testing via live stream before it ever boards a ship.

1-on-1 Video Support

Direct access to the English-speaking process engineers who built your plant. Live video troubleshooting ensures your local team never faces downtime alone.

// LIFETIME SUPPORT

Genuine Spares.
72-Hour Global Dispatch.

Protect your investment. We stock 100% original hardware consumables. Air-freight friendly via DHL/FedEx to prevent catastrophic downtimes.

01
DTRO CUSHIONS
Membrane Replacements
02
PUMP SEALS
Plunger Pump Kits
03
WATER SENSORS
Conductivity / pH / ORP
04
DOSING PUMPS
Hardware Only
/ MODULE-14 / TECHNICAL FAQ

Hardcore FAQ.
Engineering-Grade Answers.

Standard spiral wound RO membranes use 28-34 mil mesh spacers that instantly clog with organic matter. DTRO uses a 2.5mm open channel design with hydraulic turbulence, making it physically impossible to irreversibly clog.
Standard DTRO operates at 75 bar. For older, highly concentrated leachate or ZLD applications, our high-pressure systems operate at 90 bar to 120 bar using Duplex stainless steel pumps.
Absolutely not. Shipping heavy, hazardous chemical liquids overseas is a massive waste of your budget due to extreme freight and customs costs. Instead, we provide the exact chemical formulas, concentrations, and dosing pump settings. You purchase these standard chemicals locally, saving thousands of dollars.
Depending on the initial TDS and COD of the leachate, recovery typically ranges from 60% to 80%. The remaining 20-40% is extreme brine which is usually returned to the landfill or sent to an MVPC evaporator.
Absolutely not. This is the massive advantage of DTRO. The column can be unbolted, and you only need to replace the specific octagonal membrane cushions that are fouled, saving thousands of dollars in OPEX.
Yes. While our systems are plug-and-play and support remote video commissioning, we can dispatch our senior process engineers globally to supervise installation and train your local operators.

Didn't find the answer you're looking for?

Speak to an Engineer
// Module-14 / Initiate Protocol

YOUR 50,000m²
ENGINEERING BACKEND.

"You focus on scaling your operations; let us handle the heavy-duty water infrastructure. Submit your parameters below, and our engineering team will architect a custom, zero-civil-work solution guaranteed to perform anywhere on earth."

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"Submit your raw water analysis report today. Our senior engineering team will provide a precise P&ID turnkey solution and factory-direct CapEx budget within 48 hours."

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