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/ MODULE-01 / ULTRAFILTRATION (UF) CAPACITY: 10—1000+ m³/h

Skid-Mounted
Ultrafiltration (UF)
Plants.

Engineered for surface water purification, municipal supply, and robust RO pre-treatment. High flow rate, ultra-low OPEX, and complete pathogen removal.

Bacteria Removal
>99.99%
4-Log Reduction
Specific Energy
< 0.1 kWh
Per m³ Produced
Lifespan
15 yrs
Mech. / 5-7y Membrane
WANDONG ENVIRO Skid-Mounted Ultrafiltration (UF) Plant
// OPERATING PRESSURE
1-3 bar

// Deployment Paradigm

Stop Digging Concrete Pools.
Start Pumping Pure Water in 7 Days.

Traditional Municipal Sand Filters
  • × Massive land footprint required for concrete settling tanks.
  • × High chemical consumption (flocculants) and operational costs.
  • × Cannot guarantee complete pathogen/virus removal.
  • × Unpredictable local labor costs and endless civil work delays.
WANDONG Smart Modular™ UF
  • Ultra-Compact: Replace huge sand filters with containerized UF skids.
  • Absolute Barrier: 0.03μm pores physically block all bacteria and suspended solids.
  • Zero Civil Work: 100% pre-packaged. Connect the pipes and get pure water.
  • Automated CEB: Self-cleaning capability minimizes manual maintenance.
/ MODULE-03 / GLOBAL SUPPLY CHAIN

Tier-1 Components.
Zero Compromise.

Every WANDONG UF platform is built exclusively from globally recognized Tier-1 OEM components. No grey-market substitution.

01 / MEMBRANE MODULE
DOW
/ TORAY

Industry-benchmark PVDF outside-in/inside-out hollow fiber membranes.

MATERIAL: HIGH-TENSILE PVDF
WARRANTY: 3-5 YRS PRO-RATED
02 / FEED & BACKWASH PUMP
GRUNDFOS®
/ CNP®

High-flow centrifugal pumps for stable feed pressure and rigorous backwashing.

MATERIAL: SS304 / CAST IRON
MOTOR: IE3 PREMIUM
03 / CONTROL & PLC
SIEMENS®
& SCHNEIDER®

S7-1200 PLC + 7" HMI Touchscreen. Fully automates forward flush, backwash and CEB.

PROTOCOL: MODBUS TCP/IP
REMOTE I/O: READY
CORROSION RESISTANT
04 / PIPING & FRAME
UPVC /
SS304

Corrosion-resistant UPVC Sch80 low-pressure piping on heavy-duty carbon steel frame.

PRESSURE RATING: PN10 / PN16
SKID FRAME: EPOXY COATED
CAPEX OPTIMIZATION FLEXIBILITY
While we standardize on European/US Tier-1 components for maximum reliability, we offer Budget-Optimized Configurations utilizing rigorously tested Asian premium alternatives (e.g., CNP pumps, CHINT electrics). We adapt to your project's CapEx limits without compromising the core performance guarantee.
/ MODULE-03B / ENGINEERING CRAFTSMANSHIP

The Anatomy of Reliability.

Precision engineering down to the last weld. No shortcuts.

WANDONG ENVIRO Industrial UPVC Piping Bonding
01 / PIPING ASSEMBLY
Industrial UPVC Bonding
Flawless UPVC solvent cementing or SS304 TIG welding to ensure zero-leakage.
WANDONG ENVIRO Siemens PLC Electrical Control Cabinet
02 / ELECTRICAL
Siemens PLC Wiring
Industrial-grade terminal blocks with clear schematic labeling for easy maintenance.
WANDONG ENVIRO UF Membrane Manifold Integration
03 / HYDRAULICS
UF Manifold Integration
Vibration-dampened piping layout optimized for uniform flow distribution across all modules.
WANDONG ENVIRO Heavy-Duty Carbon Steel Skid Frame
04 / SKID FRAME
Heavy-Duty Carbon Steel
Multi-layer epoxy powder coating built for harsh industrial and municipal environments.
/ MODULE-03E / COMPONENT ANATOMY

Transparent Quality.
Inside the Hardware.

We don't hide behind metal enclosures. Explore the internal engineering of our core components that guarantee 15+ years of continuous operation.

WANDONG ENVIRO Siemens Smart Line Touch LCD Display
01 / SMART CONTROL

Touch LCD Display

Microcomputer intelligent control operation. Real-time monitoring of flow, pressure, and backwash cycles.

WANDONG ENVIRO Pneumatic Actuator Butterfly Valve
02 / AUTO VALVES

Pneumatic Actuators

Heavy-duty pneumatic or electric butterfly valves for rapid and reliable automated backwash sequencing.

WANDONG ENVIRO Roots Blower for Air Scouring
03 / AIR SCOURING

Roots Blower

Provides high-volume air scouring during backwash to dislodge stubborn particulates from the membrane surface.

WANDONG ENVIRO PVDF Hollow Fiber UF Membrane Module
04 / CORE FILTRATION

PVDF Hollow Fibers

High-tensile strength PVDF fibers (>400N) with exceptional chemical tolerance for aggressive CEB cleaning.

/ MODULE-03D / PRE-TREATMENT ANATOMY

Visible Purification.
Multi-Stage Depth Filtration.

Protecting the UF membrane from extreme turbidity spikes is crucial. Our heavy-duty vessels utilize stratified media beds to eradicate suspended solids and large particulates before they reach the hollow fibers.

01

Quartz Sand Media

Stratified layers of refined quartz sand intercept large particulates, rust, and colloidal matter, reducing feed water turbidity significantly.

02

Activated Carbon

High iodine-value granular activated carbon (GAC) absorbs residual free chlorine, organics, and odors. Essential for downstream RO protection.

03

Ion-Exchange Resin

Food-grade cation resin softens the water by replacing scaling Calcium (Ca²⁺) and Magnesium (Mg²⁺) ions with Sodium (Na⁺).

WANDONG ENVIRO Multi-Media Filter Tank 3D Cutaway
/ MODULE-03C / INTELLIGENT O&M & SAFETY

Cloud-Based IoT SCADA.
Unattended Operation.

Monitor and manage your UF plant from anywhere in the world. Our smart cloud system and automated CEB protocols ensure zero downtime and maximum membrane lifespan.

Smart Cloud Monitoring

Independently developed IoT APP system. Detects real-time data and pushes SMS/App alarms for abnormal conditions, realizing true unmanned management.

01. Real-Time TMP Tracking LIVE GRAPH
02. Flow & Conductivity CONTINUOUS
03. Remote Valve Control APP ENABLED
04. Fault Alarm Push SMS / APP NOTIFY
05. Historical Data Log CLOUD STORAGE

Auto-Backwash & CEB

UF membranes require frequent cleaning. We integrate automated air-scouring and Chemically Enhanced Backwash (CEB) to maintain peak flux.

EVERY 30-60 MINS
Air Scour + Backwash

The PLC automatically triggers a reverse flow of clean filtrate combined with air scouring to dislodge particulate matter from the membrane surface.

EVERY 24 HOURS
Chemically Enhanced

Automated injection of NaOCl/NaOH and Acid during backwash to dissolve organic biofouling and inorganic scaling, restoring Transmembrane Pressure (TMP).

Delivered in two zero-civil-work, plug-and-play form factors:

  • CONTAINERIZED (ISO HIGH-CUBE): Climate-controlled enclosures built to survive harsh EPC sites. 100% zero civil work—just connect pipes and power for instant water security.

  • SKID-MOUNTED (OPEN-FRAME): Ultra-compact, forklift-loadable carbon steel frames. Designed to drop seamlessly into existing industrial plants with zero facility disruption.

/ MODULE-04A / LIMITS

Inlet Boundary
Conditions.

Feed water must comply with the following parameters. Exceeding maximum turbidity limits will trigger frequent backwashing and reduce effective water yield.

⚠ ENGINEERING NOTICE
River water with seasonal turbidity spikes > 300 NTU requires an upstream auto self-cleaning strainer or settling tank.
PARAMETER MAX LIMIT
Continuous Turbidity < 50 NTU
Peak Turbidity (Short-term) < 300 NTU
Max Particle Size < 150 µm
Oil & Grease < 2 mg/L
/ MODULE-04B / COMMITMENT

Target Effluent
Performance Guarantee.

When inlet conditions are met, WANDONG ENVIRO contractually guarantees the following UF filtrate quality standards.

✔ COMPLIANCE SECURED
Effluent strictly complies with WHO Drinking Water Guidelines. 100% physical separation ensures zero harmful disinfection byproducts (DBPs).
OUTPUT METRIC GUARANTEED VALUE
Product Turbidity ≤ 0.1 NTU
SDI₁₅ (RO Pre-treat) < 3
Pathogens / Bacteria > 99.99% Removed
Total Suspended Solids (TSS) < 1 mg/L
root@wandong-engineering-server:~# cat uf_architecture_overview.log
> INITIATING SYSTEM OVERVIEW: WANDONG ENVIRO represents the pinnacle of skid-mounted ultrafiltration (UF) manufacturing. By eliminating massive concrete settling pools and sand filters, our compact hollow-fiber membrane skids secure uninterrupted, crystal-clear water supply for municipalities and heavy industries.
> PROCESS ANALYSIS: The low-pressure UF process architectures are built exclusively utilizing Tier-1 global supply chains. Whether the application requires a river water purification plant for remote villages, an absolute barrier for RO pre-treatment, or a tertiary wastewater polishing unit, the design philosophy guarantees 0.03μm absolute physical filtration.
> ENGINEERING PROTOCOL: All turnkey UF solutions feature fully automated backwash, forward flush, and Chemically Enhanced Backwash (CEB) protocols managed by Siemens PLC. This logic prevents transmembrane pressure (TMP) buildup. The result is a guaranteed longest membrane lifespan and absolute compliance with WHO pathogen limits.
> SYSTEM STATUS: UF SKID OPERATIONAL
/ MODULE-05 / SPECIFICATION MATRIX

Membrane Selection
Cross-Manufacturer Matrix.

SCROLL HORIZONTALLY →
DATA SOURCE: OEM TECHNICAL BULLETINS
// CATEGORY UF Module Class M1 DuPont™ IntegraPac™ USA M2 Toray JAPAN M3 Suez / ZeeWeed USA / CANADA
Pressurized PVDF Outside-In · High Tolerance STANDARD
MODEL: IP-77
Active Area: 77 m²
Pore Size: 0.03 µm
Filtrate Turbidity: ≤ 0.1 NTU
Max TMP: 2.1 bar
MODEL: HFU-2020
Active Area: 72 m²
Pore Size: 0.01 µm
Filtrate Turbidity: ≤ 0.1 NTU
Max TMP: 3.0 bar
MODEL: ZW1500
Active Area: 55 m²
Pore Size: 0.02 µm
Filtrate Turbidity: ≤ 0.1 NTU
Max TMP: 2.7 bar
Pressurized PES Inside-Out · Low Fouling ECO
MODEL: DOW SFP-2880
Active Area: 77 m²
Flow Direction: Outside-In
Max Cl2 Exposure: 500,000 ppm-h
Typical Flux: 40-120 LMH
MODEL: Dizzer XL
Active Area: 60 m²
Flow Direction: Inside-Out
Max Cl2 Exposure: 200,000 ppm-h
Typical Flux: 50-150 LMH
MODEL: ZW700B
Active Area: 65 m²
Flow Direction: Inside-Out
Max Cl2 Exposure: 500,000 ppm-h
Typical Flux: 45-130 LMH
// Test conditions per OEM. Actual performance varies with feed water composition. REV: 2025.04
/ MODULE-06 / LIFECYCLE

TMP & Flux Attenuation
Performance Decay Modeling.

TABLE-6.1
Design Flux & Recovery
NORMALIZED
WATER SOURCE AVG TURBIDITY DESIGN FLUX SYSTEM REC.
Tap / Well Water < 5 NTU 80-120 LMH > 95%
River / Surface Water 10-50 NTU 50-80 LMH 90-95%
Seawater (RO Pre) < 10 NTU 60-90 LMH 92-96%
Secondary Effluent 20-50 NTU 40-60 LMH 85-90%
TABLE-6.2
Transmembrane Pressure (TMP) Increment
ΔTMP / YEAR
MAINTENANCE PROTOCOL INIT. TMP INCREMENT (BAR/YR)
Standard Backwash Only 0.3 bar +0.15 bar
Backwash + Air Scour 0.3 bar +0.08 bar
Daily CEB (Chemical) 0.3 bar +0.03 bar
CEB + Monthly CIP 0.3 bar +0.01 bar
// Max allowable TMP is typically 2.1 bar. Regular CEB extends lifespan to 5-7 years.
/ MODULE-07 / P&ID

Process Flow
Filtration & Auto-Backwash.

TOPOLOGY: DEAD-END FILTRATION · CEB FREQUENCY: 1/DAY · BW FREQUENCY: EVERY 30 MIN
STEP-01
Raw Water Tank
River/Lake
STEP-02
Auto Strainer
150 µm Filter
CORE
STEP-03 ◆
Feed Pump + UF
2-3 bar / PVDF
STEP-04
Clean Water Tank
Turbidity < 0.1
STEP-05 ★
Backwash Pump
+ NaOCl Dosing
FEED TURBIDITY
< 50 NTU
PRODUCT TURBIDITY
≤ 0.1 NTU
PATHOGEN REMOVAL
> 99.99%
WATER RECOVERY
> 92%

How the Ultrafiltration (UF) Process Works (Engineering Details)

Step 1: Roughing Filtration. Feed water is first pumped through a 100-150 micron auto self-cleaning strainer or disc filter. This protects the delicate hollow fibers of the skid-mounted ultrafiltration system from large debris and sharp particles that could cause mechanical damage.

Step 2: Low-Pressure Membrane Separation. The water is then pressurized to merely 1-3 bar (0.1-0.3 MPa) and forced through the high-tensile PVDF or PES hollow fiber membranes. Operating on a dead-end or cross-flow topology, the 0.03 μm pores act as an absolute physical barrier. This municipal water purification plant successfully achieves a 4-log (>99.99%) reduction of bacteria, viruses, cysts, and suspended solids without heavily relying on chemicals.

Step 3: Automated Backwash & CEB. Unlike RO, UF operates with frequent automated cleaning cycles. Every 30-60 minutes, the Siemens PLC triggers a reverse flow of clean filtrate (Backwash) combined with air scouring to dislodge particulate matter from the membrane surface. Once a day, a Chemically Enhanced Backwash (CEB) using Sodium Hypochlorite (NaOCl) and Acid/Alkali is performed to eliminate biofouling and restore Transmembrane Pressure (TMP).

Step 4: Output as Drinking Water or RO Pre-treatment. The resulting filtrate guarantees a turbidity of < 0.1 NTU. This ultra-clean water can be directly distributed as community potable water, or sent to a downstream high-pressure RO stack as the ultimate pre-treatment, massively extending the life of the RO elements.

/ FIELD DEPLOYMENT / APPLICATION

Proven In The Most
Unforgiving Environments.

Containerized UF plants providing massive volumes of clean water for communities and industries globally.

Remote Community Water Treatment

Remote Community Supply (NGOs)

Turnkey river/lake purification plants deployed in off-grid regions. Eradicates waterborne diseases with ultra-low electricity requirements (< 0.1 kWh/m³), powered easily by basic solar grids.

Industrial RO Pre-treatment

Industrial RO Pre-treatment

Acting as a double-barrier before expensive RO membranes in power plants. Guarantees SDI < 3 even during seasonal feed water turbidity spikes, preventing irreversible RO fouling.

Tertiary Wastewater Polishing

Tertiary Wastewater Polishing

Filtering secondary effluent from biological tanks to achieve high-grade reusable water for cooling towers or irrigation. Zero civil work required.

/ MODULE-09 / SCOPE OF SUPPLY

Scope & Dimensions
Shipping Matrix.

// STANDARD INCLUSIONS
Battery Limits — Included
  • Carbon Steel Skid Frame · Epoxy Coated
  • Feed & Backwash Pumps · Grundfos / CNP
  • UF Membrane Modules · Toray / DOW
  • Siemens PLC + 7" HMI
  • UPVC Low-Pressure Piping · Sch 80
  • Auto Backwash Valve Manifold
  • Online Turbidity / Flow Meters
  • CEB Dosing Pumps · NaOCl / Acid / Base
  • Pre-Shipment FAT Testing Report
// OPTIONAL UPGRADES
À la Carte — Quote on Demand
  • +Auto Self-Cleaning Strainer · 100 µm
  • +Air Scour Blower · For high-fouling water
  • +SS304 / SS316L Piping Upgrade
  • +VFD (Variable Frequency Drive) · ABB / Siemens
  • +Remote SCADA + IoT Dashboard
  • +Containerized Plug-and-Play Build · 20ft/40HQ
  • +UV-C Sterilizer Post-Treatment
  • +3rd-Party Inspection (BV / SGS)
  • +Extended 5-Year Mechanical Warranty
  • Custom Engineering: Fully tailored to your specific raw water report and site constraints.
LEAD TIME
30-45 days
INCOTERMS
FOB / CIF / EXW
FAT
Pre-shipment Test ✓
DOC PACK
.DWG / .PDF / .STEP
TABLE-9.1
Shipping & Footprint Matrix
DIMENSIONS IN MM · WEIGHTS IN KG
MODEL CAPACITY (M³/H) INSTALLED POWER L × W × H (MM) DRY WEIGHT CONTAINER
WD-UF-10 10.0 1.5 kW 1500×800×2000 400 kg LCL
WD-UF-20 20.0 2.2 kW 2000×1000×2100 650 kg 20'GP
WD-UF-50 50.0 5.5 kW 3500×1200×2200 1,200 kg 20'GP
WD-UF-100 100.0 11.0 kW 5000×1500×2400 2,500 kg 40'HQ
WD-UF-250 250.0 22.0 kW 8000×2000×2500 4,800 kg 40'HQ
WD-UF-500 500.0 45.0 kW Modular 9,000 kg Bulk Skid
WD-UF-1000 1000.0 90.0 kW Modular 17,500 kg Bulk Skid
WD-UF-MAX >1000.0 Project Spec Custom EPC Custom EPC Custom EPC
/ MODULE-10 / EPC CHECK

Documentation & Compliance.
Built for EPC Integration.

// EPC RESOURCE PACK

Complete Engineering Bundle

All technical drawings, datasheets, and integration files required for EPC contractors, system integrators and design houses.

.DWG P&ID
.PDF DATASHEET
.STEP 3D MODEL
.XLSX BOM
.DWG LAYOUT
.PDF O&M MANUAL
🔒 DOWNLOAD EPC PACK (.ZIP) 62 MB · SUBMIT DETAILS TO UNLOCK
// COMPLIANCE STANDARDS

Certified & Auditable

ISO 9001:2015Quality Management
✓ ACTIVE
ISO 14001Environmental Mgmt
✓ ACTIVE
NSF/ANSI 61Drinking Water Safe
✓ ACTIVE
CE DirectivesEU Conformity
✓ ACTIVE
/ MODULE-12 / GLOBAL EMPOWERMENT

Risk-Free Overseas Deployment.
Foolproof Remote Commissioning.

Buying heavy machinery across borders shouldn't be a gamble. We replace expensive overseas dispatch fees with rigorous factory prep, color-coded assembly, and 1-on-1 video engineering support.

Color-Coded Assembly

Zero guesswork. All systems arrive with English 3D P&IDs, color-coded piping, and clearly labeled flanges. Your local mechanical contractors simply connect the dots.

Live FAT Verification

We eliminate startup risks at the factory. You witness your system undergo rigorous hydrostatic and performance testing via live stream before it ever boards a ship.

1-on-1 Video Support

Direct access to the English-speaking process engineers who built your plant. Live video troubleshooting ensures your local team never faces downtime alone.

// LIFETIME SUPPORT

Genuine Spares.
72-Hour Global Dispatch.

Protect your investment. We stock 100% original consumables. Air-freight friendly via DHL/FedEx to prevent catastrophic downtimes.

01
UF MODULES
DOW / Toray / Suez
02
AUTO VALVES
Pneumatic / Electric
03
AIR SCOUR BLOWERS
Roots Blower Spares
04
CEB DOSING PUMPS
Chemical Enhanced Backwash
/ MODULE-12 / TECHNICAL FAQ

Hardcore FAQ.
Engineering-Grade Answers.

We offer both based on your application. PVDF offers superior chemical resistance (chlorine tolerance up to 500,000 ppm-h), making it ideal for wastewater and high-fouling surface water. PES offers higher hydrophilicity and flux, perfect for clean well water or municipal drinking water.
Chemically Enhanced Backwash (CEB) injects NaOCl/NaOH to dissolve organic biofouling and HCl/Citric Acid for inorganic scaling. It runs automatically via the Siemens PLC (typically once a day), restoring Transmembrane Pressure (TMP) without any manual intervention.
We integrate a 100-150µm auto self-cleaning disc filter upstream. When feed turbidity exceeds 50 NTU, the PLC automatically shortens the filtration cycle and increases backwash frequency to protect the hollow fibers from irreversible plugging.
Our systems feature an automated Pressure Decay Test (PDT) protocol built into the PLC. It pressurizes the module with air; a rapid pressure drop indicates a broken fiber, triggering an immediate SCADA alarm and isolating the module to guarantee 0 pathogen bypass.
UF is a low-pressure physical sieving process driven by only 0.1-0.3 MPa (1-3 bar) transmembrane pressure. It doesn't need to overcome osmotic pressure like RO, resulting in ultra-low OPEX (< 0.1 kWh/m³), making it perfect for solar-powered off-grid applications.
Sand filters allow fine colloids and bacteria to pass, leading to irreversible RO fouling. UF provides an absolute physical barrier (0.03µm), guaranteeing an SDI < 3 regardless of raw water fluctuations. This extends your expensive RO membrane life by up to 50% and slashes CIP frequency.
We provide a comprehensive 12-month mechanical warranty covering all pumps, PLC components, and automated valves. UF membranes carry a 3 to 5-year pro-rated performance warranty backed directly by the OEM, contingent on maintaining specified inlet boundary conditions.
Yes. All systems are 100% FAT tested (Plug & Play) before dispatch. We offer free remote SCADA/Video commissioning. For mega-projects, our process engineers can be dispatched globally for on-site supervision, SAT (Site Acceptance Test), and local operator training.

Didn't find the answer you're looking for?

Speak to an Engineer
// Module-14 / Initiate Protocol

YOUR 50,000m²
ENGINEERING BACKEND.

"You focus on scaling your operations; let us handle the heavy-duty water infrastructure. Submit your parameters below, and our engineering team will architect a custom, zero-civil-work solution guaranteed to perform anywhere on earth."

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